Running 3-phase motors with 1-phase
Three-phase motors will run on single phase as readily as single phase motors. The only problem for either motor is starting. Sometimes 3-phase motors are purchased for use on single phase if three-phase provisioning is anticipated. The power rating needs
to be 50% larger than for a comparable single phase motor to
make up for one unused winding. Single phase is applied to a pair
of windings simultanous with a start capacitor in series with the
third winding. The start switch is opened in Figure below upon
motor start. Sometimes a smaller capacitor than the start capacitor
is retained while running.
to be 50% larger than for a comparable single phase motor to
make up for one unused winding. Single phase is applied to a pair
of windings simultanous with a start capacitor in series with the
third winding. The start switch is opened in Figure below upon
motor start. Sometimes a smaller capacitor than the start capacitor
is retained while running.
Starting a three-phase motor on single phase.
The circuit in Figure above for running a three-phase motor on
single phase is known as a static phase converter if the motor
shaft is not loaded. Moreover, the motor acts as a 3-phase
generator. Three phase power may be tapped off from the three
stator windings for powering other 3-phase equipment. The
capacitor supplies a synthetic phase approximately midway 90o
between the 180o single phase power source terminals for
starting. While running, the motor generates approximately
standard 3-φ, as shown in Figure above. Matt Isserstedt shows
a complete design for powering a home machine shop.
The circuit in Figure above for running a three-phase motor on
single phase is known as a static phase converter if the motor
shaft is not loaded. Moreover, the motor acts as a 3-phase
generator. Three phase power may be tapped off from the three
stator windings for powering other 3-phase equipment. The
capacitor supplies a synthetic phase approximately midway 90o
between the 180o single phase power source terminals for
starting. While running, the motor generates approximately
standard 3-φ, as shown in Figure above. Matt Isserstedt shows
a complete design for powering a home machine shop.
A phase converter is a device that converts electric power provided as single phase to multiple phase or vice versa. The majority of phase converters are used to produce three-phase electric power
from a single-phase source, thus allowing the operation of three-phase
equipment at a site that only has single-phase electrical service. Phase
converters are used where three-phase service is not available from the
utility, or is too costly to install due to a remote location. A
utility will generally charge a higher fee for a three-phase service
because of the extra equipment for transformers and metering and the
extra transmission wire.Conversion systems
Three phase induction motors may operate adequately on an unbalanced supply if not heavily loaded. This allows various imperfect techniques to be used. A single-phase motor can drive a three-phase generator, which will produce a high-quality three-phase source but with high cost for apparatus. Several methods exist to run three-phase motors from a single-phase supply, these can in general be classified as:- Electronic means of creating three phase where the incoming power is rectified, and the three phase power is synthesized with electronics. Power electronic devices directly produce a three-phase waveform from single-phase power, using a rectifier and inverter combination. This also offers the advantage of variable frequency.
- A digital phase converter uses a rectifier and inverter to create a single voltage with power electronics, which is added to the two legs of the single-phase source to create three-phase power. Unlike a phase converting VFD, it cannot vary the frequency and motor speed since it generates only one leg which must match the voltage and frequency of the single-phase supply. It does have the advantage of a sine-wave output voltage and excellent voltage balance between the phases.
- Rotary phase converters constructed from a three-phase electric motor or generator "idler". These normally require some kind of starting aid and capacitors to improve phase balance and power factor. This is a two motor solution. One motor is not connected to a load and produces the three phase power, the second motor driving the load runs on the power produced.
- Static conversion techniques in which the motor is run at less than full efficiency mainly on two of the legs of the three phase motor. Current is sometimes injected into the third leg with a capacitor or transformer arrangements that provide imperfect phase shift. In these systems the motor must be derated.
- Methods in which the connection of the windings of the motor, normally a wye and or delta configurations, are replaced with novel connections. These techniques are covered in patents of Dr. Otto J. M. Smith, such as US Patent 5,545,965.
Digital phase converter
A digital phase converter creates a three phase power supply from a single phase supply. A digital signal processor (DSP) is used to control power electronic devices to generate a third voltage, which along with the single-voltage from the supply creates a balanced three-phase power supply.AC power from the utility is converted to DC, then back to AC. The power switching devices used in this process are insulated gate bipolar transistors (IGBT).
In one type of digital phase converter the input rectifier consists of IGBTs in series with inductors. The IGBTs are controlled by software in the DSP to draw current from the single-phase line in a sinusoidal fashion, charging capacitors on a constant voltage DC bus. Because the incoming current is sinusoidal, there are no significant harmonics generated back onto the line as there are with the rectifiers found in most VFDs. The controlled rectifier input allows power factor correction.
The output inverter consists of IGBTs that draw on the power of the DC bus to create an AC voltage. A voltage created by power switching devices like IGBTs is not sinusoidal. It is a pulse-width modulated (PWM) waveform very high in harmonic distortion. This PWM voltage is then passed through an inductor/capacitor filter system that produces a sine wave voltage with less than 3% total harmonic distortion (standards for computer grade power allow up to 5% THD). By contrast, VFDs generate a PWM voltage that limits their versatility and makes them unsuitable for many applications. Software in the DSP continually monitors and adjusts this generated voltage to produce a balanced three-phase output at all times. It also provides protective functions by shutting down in case of utility over-voltage and under-voltage or a fault. With the ability to adjust to changing conditions and maintain voltage balance, a digital phase converter can safely and efficiently operate virtually any type of three-phase equipment or any number of multiple loads.
The solid state design results in a relatively small package with no moving parts except for small cooling fans. The converters operate at 95%–98% efficiency.[
